Plug gauge meaning

A plug gauge is a tool used to measure the diameter of a hole or bore.


Plug gauge definitions

Word backwards gulp eguag
Part of speech The part of speech of the word "plug gauge" is a noun.
Syllabic division plug gauge: plug / gauge
Plural The plural of the word plug gauge is plug gauges.
Total letters 9
Vogais (3) u,a,e
Consonants (3) p,l,g

A plug gauge is a measuring tool used to check the accuracy of holes and bores in machined parts. It is typically made of metal or plastic and consists of a handle with a go and no-go end. The go end checks the minimum diameter of the hole, while the no-go end checks the maximum diameter. The go end should fit into the hole easily, while the no-go end should not.

How Plug Gauges Work

Plug gauges work based on the principle of go/no-go testing. The go end of the gauge is designed to be slightly smaller than the nominal dimension of the hole, ensuring that it can fit into a correctly sized hole. On the other hand, the no-go end is larger than the nominal dimension, so it should not fit into the hole. This simple design allows operators to quickly determine if a hole falls within the acceptable tolerance range.

Types of Plug Gauges

There are various types of plug gauges available, including plain plug gauges, pin gauges, and progressive plug gauges. Plain plug gauges are simple, solid cylinders with go and no-go ends. Pin gauges are used to measure specific depths within a hole. Progressive plug gauges have multiple segments that expand to measure different points along the length of the hole.

Applications of Plug Gauges

Plug gauges are commonly used in manufacturing industries to ensure the proper fit and function of machined parts. They are essential for maintaining quality control and meeting tight tolerances in production processes. Plug gauges are used in various applications, including automotive, aerospace, and medical device manufacturing.

Accuracy and precision are crucial when using plug gauges to ensure that the final product meets the required specifications. Regular calibration and maintenance of plug gauges are necessary to guarantee accurate measurements. Overall, plug gauges play a vital role in ensuring the quality and reliability of machined components in various industries.

In conclusion, plug gauges are indispensable tools for checking the accuracy of machined holes and bores. They provide a quick and reliable method for verifying whether a hole is within the specified tolerance range. By utilizing plug gauges effectively, manufacturers can maintain high standards of quality control and produce accurate parts for their products.


Plug gauge Examples

  1. John used a plug gauge to check the diameter of the newly machined part.
  2. The mechanic used a plug gauge to measure the spark plug gap in the car engine.
  3. The quality control inspector relied on a plug gauge to ensure the parts met specifications.
  4. The machinist calibrated the plug gauge before taking measurements on the workpiece.
  5. A plug gauge is commonly used in manufacturing to check the size of drilled holes.
  6. The engineer recommended using a plug gauge to verify the dimensions of the components.
  7. The plug gauge revealed that the metal rod was slightly oversized and needed adjustment.
  8. It is important to use a plug gauge regularly to maintain accuracy in measurements.
  9. The technician identified a problem with the part by using a plug gauge during inspection.
  10. The plug gauge indicated that the plastic mold was within tolerance limits for production.


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  • Updated 11/06/2024 - 19:12:06